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1000W 1500W 2000W laser Welding Machine For Jewelry Applications

Publish Time: 2021-09-13     Origin: Site

The laser welding machine employs high-octane laser pulse to heat one particular area of tiny areas on a work material. The powerful energy of laser radiation diffuses into materials' internal parts through heat conduction, and then the melting material will form a  specific molten bath to facilitate the laser welding.

Features of laser welding machine:

1.Excellent laser beam quality,fast welding speed, the welding joint is firm and beautiful,we provide efficient welding project to the user;

2.Controlled by PC, special software assisted, easy to learn, the workpiece can be used for plane trajectory movement, welding any point, straight line, circle, square or any plane graphic composed of straight line and arc;

3.High electro-optic conversion rate, low energy consumption, no consumables, small volume,Can save a lot of processing cost for users after long term use;

4.It can be continuously and stably processed for 24 hours to meet the needs of industrial mass production and processing;

5.CCD liquid crystal monitoring and observation system, can clearly observe product positioning and welding effect according to red light indication;

6.The welding line is fine, the welding depth is large, the taper is small, the precision is high; the appearance is smooth, flat and beautiful;

7.Fiber output, can be equipped with robot or assembly line;

8.We have strong ability to customize special models for our customers., and can be customized according to customer needs;

9.Provide multi-language display (Chinese simplified, English, etc.) to support international applications;


1000W laser welding machine Application:

Gold, silver, platinum, stainless steel, titanium, and other metals and their alloys. Widely used in gold and silver jewelry, rings, pendants, bracelets, necklaces, holes, spot welding brazing, repair seams and the welding of claw parts of the mosaic parts, etc., can also be applied to artificial teeth sand and small precision parts (such as: Inheritance Circuit lead, clock spring, kinescope , electron gun assembly, etc.)


Advantages of laser welding machine

precise working with exact placing of the energy spot

welding of complicated joint geometry

low heat application, therefore minor changes in microstructure

low thermal distortion

cavity-free welds

low post weld operation times

large working distance is possible ( welding up to 500 mm distance and also to inaccessible parts).


Laser Spot Welding & Laser Seam Welding

Laser Spot and Seam Welding ToolsLaser spot welding, laser seam welding, and direct welding are highly useful and slightly differing applications of laser welding technology. Laser spot and seam welding refers to welding functions applied to a single point or along a line. By setting a laser welding system to a high speed and extremely narrow weld geometry, the laser welder can produce extremely fine spot welding. Also, you can adjust the system to weld on continuous wave mode, welding with several kilowatts of power. The ideal laser speed for laser spot or seam welding projects varies according to the particular laser model, the laser power setting, and the material being laser welded.


What speed is possible with laser welding?

In addition to precision and low heat input, the working speed is one of the outstanding properties of laser welding. Under ideal conditions, a long, straight endless seam can be welded at a speed of up to 60 m/minute. Since the intensity of the laser beam can be varied, the impact of the material used is less decisive for the working speed of a laser welding system. Even thick sheets can be precisely joined in a matter of seconds.


laser welding machine Parameters

Technical index

Technical Parameters

Model

iGWL-AW- 1000

iGWL-AW- 1500

iGWL-AW- 2000

Laser power

1000W

1500W

2000W

Laser wavelength

1080±10nm

XYZ Working stroke

1000*400*500mm

X/Y/Z Axis

positioning accuracy

±0.025mm

X/Y/Z Axis

Repositioning accuracy

±0.02mm

Laser working method

CW/Modulated

Width of galvanometer

Line 0.5-6mm/ Circle 2mm

Thickness of welding material

≤4mm

≤6mm

≤8mm

Welding gap requirements

≤0.3mm

Voltage

380V±10%

Total power

≤8kw

≤10kw

≤12kw

Gross weight

700kg

800kg

900kg

Comparison of Laser Welding and Traditional Welding

Welding method

Heat affected zone

Thermal deformation

Weld quality

Whether to add solder

Welding environment

Laser welding

Smaller

Smaller

Better

No

No special requirements (except for special industries)

Brazing

General

General

General

Yes

Overall heating

Argon arc welding

Larger

Larger

General

Yes

Need electrodes

Resistance welding

Larger

Larger

General

No

Need electrodes

Plasma arc welding

General

General

General

Yes

Need electrodes

Electron beam welding

Smaller

Smaller

Better

No

Vacuum

 

Laser Welding Speed

Collimating focal length:150mm      Focus length:250mm      Fiber diameter:50μm     Protection gas>15L/min

No.

Material

Output Power

Penetration(mm)

Speed(m/min)

1

 

 

 

 

 

 

Stainless steel

500

1.5

0.85

2

500

1

2.55

3

500

0.5

6.8

4

750

2.5

0.85

5

750

2

2.55

6

750

1.5

2.17

7

750

1

6.8

8

1000

0.5

8.5

9

1000

3

0.85

10

1000

2.5

2.55

11

1000

2

3.4

12

1000

1.5

5.1

13

1000

0.5

12.75

14

 

 

 

 

 

Carbon steel (low)

500

1

1.28

15

500

0.5

5.1

16

750

2

0.85

17

750

1.5

2.55

18

750

1

5.95

19

750

0.5

7.62

20

1000

2.5

0.85

21

1000

2

2.55

22

1000

1.5

4.25

23

1000

1

6.8

24

1000

0.5

11.05

25

 

Aluminium

500

1

0.85

26

750

1

1.7

27

1000

1

3.4

28

1000

2

0.85

29

Copper

1000

0.3

1.7


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