Publish Time: 2021-09-13 Origin: Site
The laser welding machine employs high-octane laser pulse to heat one particular area of tiny areas on a work material. The powerful energy of laser radiation diffuses into materials' internal parts through heat conduction, and then the melting material will form a specific molten bath to facilitate the laser welding.
1.Excellent laser beam quality,fast welding speed, the welding joint is firm and beautiful,we provide efficient welding project to the user;
2.Controlled by PC, special software assisted, easy to learn, the workpiece can be used for plane trajectory movement, welding any point, straight line, circle, square or any plane graphic composed of straight line and arc;
3.High electro-optic conversion rate, low energy consumption, no consumables, small volume,Can save a lot of processing cost for users after long term use;
4.It can be continuously and stably processed for 24 hours to meet the needs of industrial mass production and processing;
5.CCD liquid crystal monitoring and observation system, can clearly observe product positioning and welding effect according to red light indication;
6.The welding line is fine, the welding depth is large, the taper is small, the precision is high; the appearance is smooth, flat and beautiful;
7.Fiber output, can be equipped with robot or assembly line;
8.We have strong ability to customize special models for our customers., and can be customized according to customer needs;
9.Provide multi-language display (Chinese simplified, English, etc.) to support international applications;
1000W laser welding machine Application:
Gold, silver, platinum, stainless steel, titanium, and other metals and their alloys. Widely used in gold and silver jewelry, rings, pendants, bracelets, necklaces, holes, spot welding brazing, repair seams and the welding of claw parts of the mosaic parts, etc., can also be applied to artificial teeth sand and small precision parts (such as: Inheritance Circuit lead, clock spring, kinescope , electron gun assembly, etc.)
Advantages of laser welding machine
precise working with exact placing of the energy spot
welding of complicated joint geometry
low heat application, therefore minor changes in microstructure
low thermal distortion
cavity-free welds
low post weld operation times
large working distance is possible ( welding up to 500 mm distance and also to inaccessible parts).
Laser Spot Welding & Laser Seam Welding
Laser Spot and Seam Welding ToolsLaser spot welding, laser seam welding, and direct welding are highly useful and slightly differing applications of laser welding technology. Laser spot and seam welding refers to welding functions applied to a single point or along a line. By setting a laser welding system to a high speed and extremely narrow weld geometry, the laser welder can produce extremely fine spot welding. Also, you can adjust the system to weld on continuous wave mode, welding with several kilowatts of power. The ideal laser speed for laser spot or seam welding projects varies according to the particular laser model, the laser power setting, and the material being laser welded.
What speed is possible with laser welding?
In addition to precision and low heat input, the working speed is one of the outstanding properties of laser welding. Under ideal conditions, a long, straight endless seam can be welded at a speed of up to 60 m/minute. Since the intensity of the laser beam can be varied, the impact of the material used is less decisive for the working speed of a laser welding system. Even thick sheets can be precisely joined in a matter of seconds.
laser welding machine Parameters
Technical index | Technical Parameters | ||
Model | iGWL-AW- 1000 | iGWL-AW- 1500 | iGWL-AW- 2000 |
Laser power | 1000W | 1500W | 2000W |
Laser wavelength | 1080±10nm | ||
XYZ Working stroke | 1000*400*500mm | ||
X/Y/Z Axis positioning accuracy | ±0.025mm | ||
X/Y/Z Axis Repositioning accuracy | ±0.02mm | ||
Laser working method | CW/Modulated | ||
Width of galvanometer | Line 0.5-6mm/ Circle 2mm | ||
Thickness of welding material | ≤4mm | ≤6mm | ≤8mm |
Welding gap requirements | ≤0.3mm | ||
Voltage | 380V±10% | ||
Total power | ≤8kw | ≤10kw | ≤12kw |
Gross weight | 700kg | 800kg | 900kg |
Comparison of Laser Welding and Traditional Welding
Welding method | Heat affected zone | Thermal deformation | Weld quality | Whether to add solder | Welding environment |
Laser welding | Smaller | Smaller | Better | No | No special requirements (except for special industries) |
Brazing | General | General | General | Yes | Overall heating |
Argon arc welding | Larger | Larger | General | Yes | Need electrodes |
Resistance welding | Larger | Larger | General | No | Need electrodes |
Plasma arc welding | General | General | General | Yes | Need electrodes |
Electron beam welding | Smaller | Smaller | Better | No | Vacuum |
Laser Welding Speed
Collimating focal length:150mm Focus length:250mm Fiber diameter:50μm Protection gas>15L/min | ||||
No. | Material | Output Power | Penetration(mm) | Speed(m/min) |
1 |
Stainless steel | 500 | 1.5 | 0.85 |
2 | 500 | 1 | 2.55 | |
3 | 500 | 0.5 | 6.8 | |
4 | 750 | 2.5 | 0.85 | |
5 | 750 | 2 | 2.55 | |
6 | 750 | 1.5 | 2.17 | |
7 | 750 | 1 | 6.8 | |
8 | 1000 | 0.5 | 8.5 | |
9 | 1000 | 3 | 0.85 | |
10 | 1000 | 2.5 | 2.55 | |
11 | 1000 | 2 | 3.4 | |
12 | 1000 | 1.5 | 5.1 | |
13 | 1000 | 0.5 | 12.75 | |
14 |
Carbon steel (low) | 500 | 1 | 1.28 |
15 | 500 | 0.5 | 5.1 | |
16 | 750 | 2 | 0.85 | |
17 | 750 | 1.5 | 2.55 | |
18 | 750 | 1 | 5.95 | |
19 | 750 | 0.5 | 7.62 | |
20 | 1000 | 2.5 | 0.85 | |
21 | 1000 | 2 | 2.55 | |
22 | 1000 | 1.5 | 4.25 | |
23 | 1000 | 1 | 6.8 | |
24 | 1000 | 0.5 | 11.05 | |
25 |
Aluminium | 500 | 1 | 0.85 |
26 | 750 | 1 | 1.7 | |
27 | 1000 | 1 | 3.4 | |
28 | 1000 | 2 | 0.85 | |
29 | Copper | 1000 | 0.3 | 1.7 |