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Automatic Fiber Laser Welding Machine

 iGWL-AW series laser welding machine is the new generation of safe, high efficiency, energy saving, environment-friendly metal laser welding equipment, using handheld swing welding head, infrared ray positioning, touch screen and button control, combined with the advanced integrated control system.
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Automatic Welding machine Description:

The Automatic Welding machine is assembled. The heating area is small during welding, and it will not cause deformation, blackening, and traces on the back of the workpiece.


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Laser Welding Machines Advantages:

Automated laser welding machine can easily realize tailor welding, stitch welding and seam welding of various lengths and positions. Especially in the welding of thin stainless steel plates, iron plates, aluminum plates and other metal materials, it has the characteristics of fast welding speed, good surface effect, large penetration depth, and small heat-affected area.

★Cooperating with fixture and automatic programming control, it can realize batch fast/consistent welding requirements of similar products.

★ The welding is flexible and easy to operate. In addition to repairing large molds, large machines can also achieve long-distance welding, which can be welded without disassembling the product.

★ It has the advantages of simple operation, beautiful welding seam, fast welding speed, and no consumables. It can perfectly replace traditional argon arc welding, electric welding and other processes for welding thin stainless steel plates, iron plates,galvanized plates and other metal materials.



Automatic Welding Equipment Parameters

Technical index

Technical Parameters

Model

iGWL-AW- 1000

iGWL-AW- 1500

iGWL-AW- 2000

Laser power

1000W

1500W

2000W

Laser wavelength

1080±10nm

XYZ Working stroke

1000*400*500mm

X/Y/Z Axis

positioning accuracy

±0.025mm

X/Y/Z Axis

Repositioning accuracy

±0.02mm

Laser working method

CW/Modulated

Width of galvanometer

Line 0.5-6mm/ Circle 2mm

Thickness of welding material

≤4mm

≤6mm

≤8mm

Welding gap requirements

≤0.3mm

Voltage

380V±10%

Total power

≤8kw

≤10kw

≤12kw

Gross weight

700kg

800kg

900kg

Comparison of Laser Welding and Traditional Welding

Welding method

Heat affected zone

Thermal deformation

Weld quality

Whether to add solder

Welding environment

Laser welding

Smaller

Smaller

Better

No

No special requirements (except for special industries)

Brazing

General

General

General

Yes

Overall heating

Argon arc welding

Larger

Larger

General

Yes

Need electrodes

Resistance welding

Larger

Larger

General

No

Need electrodes

Plasma arc welding

General

General

General

Yes

Need electrodes

Electron beam welding

Smaller

Smaller

Better

No

Vacuum

 

Laser Welding Speed

Collimating focal length:150mm      Focus length:250mm      Fiber diameter:50μm     Protection gas>15L/min

No.

Material

Output Power

Penetration(mm)

Speed(m/min)

1

 

 

 

 

 

 

Stainless steel

500

1.5

0.85

2

500

1

2.55

3

500

0.5

6.8

4

750

2.5

0.85

5

750

2

2.55

6

750

1.5

2.17

7

750

1

6.8

8

1000

0.5

8.5

9

1000

3

0.85

10

1000

2.5

2.55

11

1000

2

3.4

12

1000

1.5

5.1

13

1000

0.5

12.75

14

 

 

 

 

 

Carbon steel (low)

500

1

1.28

15

500

0.5

5.1

16

750

2

0.85

17

750

1.5

2.55

18

750

1

5.95

19

750

0.5

7.62

20

1000

2.5

0.85

21

1000

2

2.55

22

1000

1.5

4.25

23

1000

1

6.8

24

1000

0.5

11.05

25

 

Aluminium

500

1

0.85

26

750

1

1.7

27

1000

1

3.4

28

1000

2

0.85

29

Copper

1000

0.3

1.7

 

 

Automatic Platform Welding Machine Details:

 

图片5

JPT Laser

We use advanced fiber lasers with a service life of more than 10w hours, low energy consumption, low failure rate, flexible fiber up to 10-15m, flexible and convenient, outdoor welding, equipped with a hard protective layer.

主图-05

WSX Professional welding head

1. This welding head has strong advantages in aluminum alloy welding and medium power welding applications, and it is a cost-effective welding head.

2. The welding head uses a motor to drive the X, Y axis vibrating lens, with a variety of swing modes, and the swing welding allows the workpiece to have irregular welds, larger gaps and other processing parameters, which can significantly improve the welding quality.

3. The internal structure of the welding head is completely sealed, which can prevent the optical part from being polluted by dust.

4. The protective lens adopts a drawer type structure, which is easy to replace.

5. It can be equipped with various lasers with QBH connectors.

图片3

 

HANLI Water cooler

Environmentally friendly refrigerant, perfectly compatible with all lasers

Stable and reliable performance, low failure rate, energy saving and power saving

 图片2

Multi-axis mobile welding table

The whole machine is designed with a thick aluminum plate, and the structure is firm

High positioning accuracy and sensitive response

No need to manually move the product, automatic welding, easy to operate

图片1

 

Solder joint monitoring

High-definition resolution display, better observation of welding process, beautiful welding seam

Professional welding software, high quality



Automatic Laser Welding Machine Features:


1. Fast welding speed, no consumables, no color change/less color change, no need for later polishing.


2. The interaction of professional laser control system is enhanced, the accuracy of welding path is controllable, and the welding seam is formed well.


3. Use infrared positioning to verify the position of the welding head and verify the position during the welding process. The welding position is more accurate, the welding seam is smooth and beautiful, and it is easy to grind and polish. There is no need to handle or only simple processing procedures after welding;


4. 360-degree micro-welding without dead angles, after the laser beam is focused, the spot is small, the power density is high, and the positioning accuracy is high. It can be used for group welding of small and micro-sized workpieces to realize automated mass production;


5. The laser welding depth is large, the weld seam is firm, the width is small, the heat-affected zone is small, the deformation is small, and the welding speed is fast. It can realize complex welding between some dissimilar materials;


6. The welding seam is of high quality and no porosity, which can reduce and optimize the base metal impurities, and the structure can be refined after welding, and the weld seam strength and toughness are at least equivalent to or even more than the base metal;


7. Stable output to ensure welding consistency. Most continuous laser welding are high-power lasers with a power above 500 watts. Generally, this laser should be used for plates above 1 mm. There are also some low-power continuous lasers with power between tens to hundreds of watts. They are used more in plastic welding and laser brazing industries.


Automatic Fiber Laser Welding Machine Application:

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Suitable for metal materials: Welding of thin metal plates-stainless steel, carbon steel, copper, aluminum, etc.

Applicable products-all kinds of sheet metal, molds, chassis, chassis, kitchen and bathroom products, all kinds of hardware and lighting; high-precision electronic products, high welding strength workpieces, such as pressure vessels, condensers and other products.



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iGOLDENCNC Service


Pre-sales
> Free pre-sale consultation
> Free sample testing
> Professional CNC solutions
> Customer reception
> Fast delivery within 7   days(Available in stock)
> Customized machines delivered within   30 days
After-sales
> 2-year warranty
> Fast feedback and after-sales   service in 12 hours
> Fast spare parts and technical   assistance
> Free training services
> Special design, customized, OEM   order


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