Publish Time: 2022-01-26 Origin: Site
Laser welding machine metal cnc, like other laser-machining methods, is a non-contact technology that has a limited, heat-affected zone (HAZ), which is why the technology is a preferred method for welding delicate products at high speeds. laser welding machine metal cncis also a more repeatable and consistent process than other welding methods, and is capable of producing high-strength bonds without the need for filler material, flux, prepping, or secondary cleaning and finishing processes. Fiber Laser Welding has enabled many applications, such as energy storage with lithium ion batteries and implantable medical devices, to be manufactured in extreme scales, at much lower costs, with greater consistency, at greater speeds, and with much less waste and quality-control issues. Moreover, a laser welding manufacturing process is much more reliable than other welding technologies, as the latest laser-welding machines require little to no maintenance, and virtually no downtime.
1. Hand-held laser welding machines generally have the advantages of simple operation, beautiful welding seams, fast welding speed, and no consumables. They can be used to weld thin stainless steel plates, iron plates, galvanized plates and other metal materials, which can perfectly replace traditional argon arc welding. Electric welding and other processes.
2. The hand-held laser welding machine can be widely used in the complicated and irregular welding processes of cabinets, kitchens and bathrooms, stair elevators, shelves, ovens, stainless steel door and window guardrails, power distribution boxes, stainless steel home appliances and other industries.
3. Hand-held laser welding is fast, 2-10 times faster than traditional welding. A laser welding machine can save at least 2 welders a year. The welding seam of handheld laser welding is smooth and beautiful, which reduces the follow-up grinding process and saves a lot of time and cost.
4. The laser welding workpiece has no deformation, no welding scar, and the welding is firm. In addition, the laser welding consumables are few, and the service life is long.
Laser welding machine metal cnc operation precautions
1. Hand-held laser welding machinists must undergo professional training, understand the use of system indicators and buttons, and be familiar with the most basic equipment knowledge;
2. Check the working wire slot before hand-held laser welding machine work, the wire is not damaged and exposed; the robot body, external shaft, gun cleaning station, water cooler are strictly prohibited from placing sundries, tools, etc.;
3. There should be no fire source or unknown liquid around the installation site. Hand-held laser welding machines belong to the category of high-precision devices. Once infiltrated with unknown liquids or disturbed by open flames, parts in key positions will be damaged to varying degrees.
Maintenance of the welding machine of the handheld laser welding machine
1. Hand-held laser welding machinists must undergo professional training, understand the use of system indicators and buttons, and be familiar with the most basic equipment knowledge.
2. Check the working wire slot before hand-held laser welding machine work, the wire is not damaged and exposed; the robot body, external shaft, gun cleaning station, water cooler are strictly prohibited from placing sundries, tools, etc.
3. It is strictly forbidden to place liquid objects and flammable objects on the control cabinet, and the temperature of the operating room shall not exceed 25 degrees Celsius, and there is no leakage of air, water, or electricity.
4. If abnormal conditions are found, the maintenance should be stopped immediately. We need to distinguish whether the operating status of the handheld laser welding machine is normal, and if an abnormality is caught, it must be repaired immediately.
Maintenance of the welding gun of the laser welding machine metal cnc:
1. Regularly check and replace the contact tip;
2. Regularly clean and replace the spring hose;
3. Check the insulating ferrule.
Daily maintenance of hand-held laser welding machine chiller
1. The hand-held laser welding machine chiller is used in a ventilated place, and the ambient temperature is recommended to be below 40℃.
2. Regularly clean the dust on the condenser and dust screen of the chiller.
3. Regularly replace the circulating cooling water, and the water tank should be cleaned regularly. Generally, the water should be changed every 3 months.
4. The water quality and temperature of the circulating water will affect the service life of the laser tube. Cooling Times recommends using deionized water and controlling the water temperature at about 25°C.
Laser welding machine metal cnc application:
Applicable to all kinds of metals and various alloys, such as carbon steel, mold steel, stainless steel, aluminum, copper, brass, zinc, gold, silver, chromium, nickel and other metal materials.
Applicable to a variety of advertising and lighting and mold industries, Photoelectric communication devices, medical, electronics, copper, aluminum and small welding processing industries.
1. Laser welding of sheet metal, chassis, and water tank
2. Laser welding of all kinds of hardware lighting
3. Laser welding of door and window frame laser welding
4. Laser welding of kitchen, washbasin hardware laser sealing welding
5. Laser welding of billboard, advertising word laser welding
What are the advantages of laser welding machine in welding stainless steel faucets?
1. Laser welding is a new type of welding method. It is mainly aimed at welding thin-walled materials and fine parts. It can realize multiple processes such as spot welding, butt welding, overlap welding, and sealing welding to meet different processing needs.
2. The laser welding has high aspect ratio, small weld width, small heat-affected zone, small deformation, fast welding speed, smooth and beautiful weld.
3. Compared with the traditional welding method, the laser welding machine has the advantages of high output power, high beam quality, long life expectancy, flexible transmission, no consumables, and low failure rate in the welding of stainless steel faucets.
4. The laser welding system can almost meet all welding needs. At the same time, multi-beam and multi-position processing can significantly increase the welding speed.
5. Using laser welding technology, the surface of the weldment is smooth and beautiful, and the laser welder with appropriate power can fully weld the work piece.
6. The high precision of laser welding brings more efficient penetration, which in turn reduces grain growth and brings better metallographic quality. Because the thermal effect of the fiber laser welding machine is small, the appearance of the product will not be changed after welding, and there will be no blackening, discoloration, deformation, etc.
7. The laser has the ability of instantaneous ultra-high temperature and rapid coagulation, which can squeeze the excess air out and minimize the pores and trachoma. The welding port is dense and high in strength, achieving absolute tightness. The quality of laser welding is good, and the weld is silver-white after welding, and it only needs to be simply polished.
8. The laser welding efficiency is high, easy to realize automation, and the welding efficiency can reach 2-5 times of the traditional welding process.