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China Robot Laser Welding Machine For Sale

Views: 9     Author: Site Editor     Publish Time: 2021-08-12      Origin: Site

A robot laser welding system consists of a servo-controlled, multi-axis mechanical arm, with a laser cutting head mounted to the face plate of the robot arm.


The cutting head has focusing optics for the laser light and an integral height control mechanism. An assist gas delivery package distributes a gas, such as oxygen or nitrogen, to the welding head. Most systems use a laser generator that delivers the laser light to the robot cutting head through a fiber-optic cable.


A Robot Laser Welding Machine can easily automate this application and manufacturers will see improved repeatability and higher quality welds.

Robot Fiber Laser Welding Machine4


Feature of Robot Laser Welding Machine:

The welding robots iGWL-RW- 1500 arc HW are optimized for continuous-path applications such as arc welding and the application of adhesives and sealants. The industrial robots offer ideal performance combined with a high power density - for maximum economy at low cost.

Cost-effective, flexible robots for applications such as arc welding, adhesive bonding application or laser cutting

With their new controller structures, the industrial robots iGWL-RW- 1500 arc HW have extremely high path accuracy and speed. The acceleration values and the new ergonomic design with minimized disruptive contours ensure continuous-path motion at the very highest level - even deep inside the workpieces.

Extremely fast, uncompromisingly precise continuous-path motion: the hollow-shaft robot impresses with maximum performance at minimum cost. 

Any installation position

The robot can be floor-, wall- or ceiling-mounted or even installed at a certain angle - exactly in line with your requirements.

Software add-ons

With digital Motion Modes, you can simply adapt the performance of the robot via the robot controller - e.g. for optimized precision or speed

Reduction of your TCO

The long service life and maintenance-free axes 4-6 sustainably reduce your TCO.

Suitable for compact cells

With a compact design and small footprint, the robots ensure optimal utilization of the space in robotic cells.


Machine Parameters


Model

iGWL-RW- 1500

iGWL-RW- 2000

iGWL-RW- 3000

Laser power

1500W

2000W

3000W

Laser wavelength

1080±10nm

Robot

FANUC--Six-axis welding robot

Maximum load on wrist

12KG

Repositioning  accuracy

±0.03mm

 

 

 

Range of motion

 

Lower arm

J1

340º/370º



J2

235º



J3

455º


 

Upper arm

J4

380º



J5

380º



J6

900º

 

 

 

Max speed

 

Lower arm

J1

260º/s



J2

240º/s



J3

260º/s


 

Upper arm

J4

430º/s



J5

450º/s



J6

720º/s

Thickness of welding material

≤4mm

≤6mm

≤8mm

Welding gap requirements

≤0.3mm

Voltage

380V±10%

Total power

≤8kw

≤10kw

≤12kw

Gross weight

200KG

Remarks: Can be customized according to customer requirements


Comparison of Laser Welding and Traditional Welding

Welding method

Heat affected zone

Thermal deformation

Weld quality

Whether to add solder

Welding environment

Laser welding

Smaller

Smaller

Better

No

No special requirements (except for special industries)

Brazing

General

General

General

Yes

Overall heating

Argon arc welding

Larger

Larger

General

Yes

Need electrodes

Resistance welding

Larger

Larger

General

No

Need electrodes

Plasma arc welding

General

General

General

Yes

Need electrodes

Electron beam welding

Smaller

Smaller

Better

No

Vacuum

 

Laser Welding Speed

Collimating focal length:150mm      Focus length:250mm      Fiber diameter:50μm     Protection gas>15L/min

No.

Material

Output Power

Penetration(mm)

Speed(m/min)

1

 

 

 

 

 

 

Stainless steel

500

1.5

0.85

2

500

1

2.55

3

500

0.5

6.8

4

750

2.5

0.85

5

750

2

2.55

6

750

1.5

2.17

7

750

1

6.8

8

1000

0.5

8.5

9

1000

3

0.85

10

1000

2.5

2.55

11

1000

2

3.4

12

1000

1.5

5.1

13

1000

0.5

12.75

14

 

 

 

 

 

Carbon steel (low)

500

1

1.28

15

500

0.5

5.1

16

750

2

0.85

17

750

1.5

2.55

18

750

1

5.95

19

750

0.5

7.62

20

1000

2.5

0.85

21

1000

2

2.55

22

1000

1.5

4.25

23

1000

1

6.8

24

1000

0.5

11.05

25

 

Aluminium

500

1

0.85

26

750

1

1.7

27

1000

1

3.4

28

1000

2

0.85

29

Copper

1000

0.3

1.7

The benefits of Robot Laser Welding Machine:

As mentioned, robotic laser welding is inherently precise. Laser welding beams create deep and accurate welds without using nearly as much energy or resources as traditional welding processes. Since laser welds are so precise and focused, welds are cleaner and require far less touch-up or rework.


Laser welding solutions are also more versatile. Traditional welding methods will always excel at applications where there is a gap between welding parts, but other applications that would benefit from high accuracy and speed will be better off with laser welding. Robotic laser welding has a much smaller heat-affected zone, so distortion is minimized regardless of the type of metal being welding.


Robotic laser welding is an accurate, clean and flexible option for a wide variety of welding applications. While it will never be a replacement for traditional welding processes, it still has many benefits and any manufacturer looking to automate welding processes should at least consider a robotic laser welding solution.


Robot controller systems 


1)Structural optimization algorithm suitable for the body control of various types of structure.

2)Modular setting of functionssuitable for diverse applications. 8-axis control realizes the control of external axes (traveling axes and positioner).

3)Suitable for multiple increments; absolute servo.

Open structure for synchronization of international technology and extension of functions.

4)Software PLC functions facilitate logic control.

Process functions make programming easy.

5)Improved computer bus connection ensures reliability and practicability.

6)Safety module ensures safe production of the robots.

Industrial standards &reliable stability.


Shandong iGolden CNC is a solution supplier of CNC application with key technology and independent intellectual property rights. 

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