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Robot Laser Welding Machine System

iGWL-AW Series The robot laser welding machine is composed of a dedicated fiber laser head, a high-precision capacitance tracking system, a fiber laser and an industrial robot system. It is an advanced equipment for flexible welding of metal sheets of different thicknesses from multiple angles and multiple directions.

 

  • iGWL-AW
  • iGOLDENLASER
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Robotic Welding Machine Description:

It is widely used in metal processing, machinery manufacturing and auto parts manufacturing that have processing requirements for three-dimensional workpieces.

Robotic Welding Machine


3D Industrial Laser Welding Robot iGWL-AW Series

The robot laser welding machine is composed of a dedicated fiber laser head, a high-precision capacitance tracking system, a fiber laser and an industrial robot system. It is an advanced equipment for flexible welding of metal sheets of different thicknesses from multiple angles and multiple directions.

It is widely used in metal processing, machinery manufacturing and auto parts manufacturing that have processing requirements for three-dimensional workpieces.

 


图片1


3D Fiber Laser Beam Welding Robot Parameters:


Model

iGWL-RW- 1500

iGWL-RW- 2000

iGWL-RW- 3000

Laser power

1500W

2000W

3000W

Laser wavelength

1080±10nm

Robot

FANUC--Six-axis welding robot

Maximum load on wrist

12KG

Repositioning  accuracy

±0.03mm

 

 

 

Range of motion

 

Lower arm

J1

340º/370º



J2

235º



J3

455º


 

Upper arm

J4

380º



J5

380º



J6

900º

 

 

 

Max speed

 

Lower arm

J1

260º/s



J2

240º/s



J3

260º/s


 

Upper arm

J4

430º/s



J5

450º/s



J6

720º/s

Thickness of welding material

≤4mm

≤6mm

≤8mm

Welding gap requirements

≤0.3mm

Voltage

380V±10%

Total power

≤8kw

≤10kw

≤12kw

Gross weight

200KG

Remarks: Can be customized according to customer requirements


Comparison of Laser Welding and Traditional Welding

Welding method

Heat affected zone

Thermal deformation

Weld quality

Whether to add solder

Welding environment

Laser welding

Smaller

Smaller

Better

No

No special requirements (except for special industries)

Brazing

General

General

General

Yes

Overall heating

Argon arc welding

Larger

Larger

General

Yes

Need electrodes

Resistance welding

Larger

Larger

General

No

Need electrodes

Plasma arc welding

General

General

General

Yes

Need electrodes

Electron beam welding

Smaller

Smaller

Better

No

Vacuum

 

Laser Welding Speed

Collimating focal length:150mm      Focus length:250mm      Fiber diameter:50μm     Protection gas>15L/min

No.

Material

Output Power

Penetration(mm)

Speed(m/min)

1

 

 

 

 

 

 

Stainless steel

500

1.5

0.85

2

500

1

2.55

3

500

0.5

6.8

4

750

2.5

0.85

5

750

2

2.55

6

750

1.5

2.17

7

750

1

6.8

8

1000

0.5

8.5

9

1000

3

0.85

10

1000

2.5

2.55

11

1000

2

3.4

12

1000

1.5

5.1

13

1000

0.5

12.75

14

 

 

 

 

 

Carbon steel (low)

500

1

1.28

15

500

0.5

5.1

16

750

2

0.85

17

750

1.5

2.55

18

750

1

5.95

19

750

0.5

7.62

20

1000

2.5

0.85

21

1000

2

2.55

22

1000

1.5

4.25

23

1000

1

6.8

24

1000

0.5

11.05

25

 

Aluminium

500

1

0.85

26

750

1

1.7

27

1000

1

3.4

28

1000

2

0.85

29

Copper

1000

0.3

1.7

 

 

Details Of The Robot Laser Welding Machine:

 

图片5

JPT Laser

We use advanced fiber lasers with a service life of more than 10w hours, low energy consumption, low failure rate, flexible fiber up to 10-15m, flexible and convenient, outdoor welding, equipped with a hard protective layer.

主图-05

WSX Professional welding head

1. This welding head has strong advantages in aluminum alloy welding and medium power welding applications, and it is a cost-effective welding head.

2. The welding head uses a motor to drive the X, Y axis vibrating lens, with a variety of swing modes, and the swing welding allows the workpiece to have irregular welds, larger gaps and other processing parameters, which can significantly improve the welding quality.

3. The internal structure of the welding head is completely sealed, which can prevent the optical part from being polluted by dust.

4. The protective lens adopts a drawer type structure, which is easy to replace.

5. It can be equipped with various lasers with QBH connectors.

Robot Fiber Laser Welding Machine4

 


Robot Six-axis Linkage

The six-axis linkage of the robot can easily realize the welding of three-dimensional workpieces.

With special tooling and linkage workbench, it can realize fully automatic welding with one clamping.


 图片2

Multi-axis mobile welding table

The whole machine is designed with a thick aluminum plate, and the structure is firm

High positioning accuracy and sensitive response

No need to manually move the product, automatic welding, easy to operate



Robotic Laser Welding Features:


1. The robot has six-axis linkage, high positioning accuracy, large processing range, and easy welding of three-dimensional workpieces.


2. Compared with the traditional argon arc welding, the laser welding speed is increased by 5 to 10 times, and the power consumption and the consumption of consumables are lower, and the welding quality is very stable.


3. The heat affected area of welding is smaller, which can better guarantee the quality of welding products.


4. Robot laser welding has good adaptability to the size and shape of welding materials and welding parts, and can realize automatic control and long-distance welding;


5. This workstation is very flexible and can weld three-dimensional curved or special-shaped workpieces. With special tooling and linkage worktables, it can realize fully automatic welding with one clamping.


6. Laser welding has less fume and dust, less radiation, and is more environmentally friendly and safer.


7. Equipped with a non-contact welding seam tracking system to detect and correct the deviation of the weld seam in real time to ensure that the qualified weld seam is obtained.


图片3

3D Industrial Fiber Laser Welding Robot Application:


图片4


Suitable for welding of stainless steel, iron sheet, aluminum, copper, alloy, steel, diamond equivalent materials or dissimilar materials, cabinets, kitchens, stair elevators, shelves, ovens, stainless steel doors and windows guardrails, distribution boxes, Stainless steel household and other industries.



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iGOLDENCNC Service


Pre-sales
> Free pre-sale consultation
> Free sample testing
> Professional CNC solutions
> Customer reception
> Fast delivery within 7   days(Available in stock)
> Customized machines delivered within   30 days
After-sales
> 2-year warranty
> Fast feedback and after-sales   service in 12 hours
> Fast spare parts and technical   assistance
> Free training services
> Special design, customized, OEM   order


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